YRC1000 Regular Inspection Checklist
Daily, monthly and as-needed inspection items for the YRC1000 controller – doors and seals, fans, air filter, emergency stop, enable switch, battery and supply voltage.
YRC1000 memory battery replacement ("Memory battery weak" / alarm 0790)
How long you have after "Memory battery weak" appears on the YRC1000, super-capacitor backup, how to replace the battery on the back of the robot I/F board (AIF01, CN114/CN115), and how this differs from the alarm code list.
Recovering the home position (home position calibration) on MOTOMAN robots
When MOTOMAN robots need their home position recovered, the four recovery methods (teaching point, key, encoder backup error recovery function, robot calibration), adjusting with a check point, and home position calibration on the YRC1000.
MH50 II / MH80 II / MPL80 II grease replenishment and exchange amounts per axis
Grease type, replenishment and exchange amounts for each axis reducer of the MOTOMAN MH50 II, MH50 II-35, MH80 II and MPL80 II, grease pump settings, the work sequence and precautions.
SP225H / SP180H grease exchange (injection amounts, discharge amounts and run-in motion)
Grease exchange for each axis reducer of the MOTOMAN SP225H, SP180H and SP180H-110. Injection amounts, limits on injection rate and push-out air pressure, the R and T axes with two inlets each, and per-axis discharge amounts and run-in motion.
SP225H / SP180H gas balancer pressure check (every 6000 h)
Checking the nitrogen gas balancer pressure on the MOTOMAN SP225H and SP180H. The 6000 h interval, correct gas pressure by surface temperature, the work sequence and safety precautions.
Replacing the encoder battery unit (manipulator)
How to replace the encoder battery unit on a MOTOMAN manipulator without losing home position data, and how to connect a temporary battery before disconnecting a motor's encoder connector. MH50 II example.